Electrical Cables

Electrical Cables


How We Do It

Electrical cable manufacturing is the process of creating cables that are used to transmit electrical power or signals from one point to another. The process involves several steps, including wire drawing, stranding, insulating, and jacketing.

The first step in electrical cable manufacturing is wire drawing, where copper or aluminum rods are drawn through a series of dies to create wires of different sizes. These wires are then stranded together to form a cable core, which is then coated with an insulating material, such as PVC or polyethylene, to prevent electrical current from leaking out.

After the insulation is applied, the cable is jacketed with a protective covering to shield it from environmental factors such as moisture, heat, or abrasion. The jacketing material can be made from a variety of materials, including PVC, polyethylene, or nylon.

Throughout the manufacturing process, the cables are carefully tested to ensure that they meet industry standards for safety and performance. Once completed, the cables can be used in a wide range of applications, from powering homes and businesses to transmitting data and communications signals.

Overall, electrical cable manufacturing is a complex process that requires specialized equipment, skilled technicians, and strict quality control measures to produce cables that are safe, reliable, and effective.


We Make it Work

Manufacturing custom electrical cables with in-house design, prototyping, and assembly services is our specialty. Our fabrication prototypes with appropriate connector orientation, proper length, and break out or bend locations, helps industrial OEMs eliminate budget as well as scheduling problems. An extensive stock of molds to facilitate custom cable manufacturing exempts our customers from spending additionally on tooling.

In the past, we have built control cables up to 12 miles in length to support bulk material conveyor systems. Light gauge telecom cables, heavy gauge cables for DC applications, power cord cables, wiring cables, and other types of UL approved electrical cables can also be custom manufactured by us. Cables can be multi-shielded, PVC insulated, as well as made to customer-specified thickness, diameter, weight, and current rating. In addition, they are 100% electrical tested with the help of continuity test equipment from Cablescan, P-Tronics, and Cirris Electronics, prior to delivery.

Flat ribbon cable assembly, computer printer/modem/USB cable assembly, power cord cable assembly, and production of light gauge assemblies for telecom applications are some of our specialty jobs. Value added operations, such as cable assembly rework, and a variety of other product adjustments to revise existing assemblies, also form a part of our services. In the past, we have performed sub-assembly work on personal computers and other electronic equipment for many of our customers.

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Client Reviews

Nicholas Beardsley
Nicholas Beardsley
John Cook and his team produced parts for two critical customer facing project at once very quickly and got us out of a real jam. Their product was perfect and lots of valuable advice and suggestions were provided free of charge. Great supplier, just sent them over a new project today!!!
datron Johnson
datron Johnson
Mark C
Mark C
Good contract manufacturer for making cables.
Joshua Garza
Joshua Garza